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    D4H - 3204DI inframe Rebuild

    Thanx for the comments. Will probably go with IPD rather than mcBee components. Maybe just a difference in time, but interesting that you were able to get your kit to Australia cheaper than I can get from within the US. I am getting quotes of around $1500 plus tax plus shipping for IPD components.
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    D4H - 3204DI inframe Rebuild

    Thanx for addressing the McBee-IDP issue. Had tried to deal with diseselrebuiltkits but never got a response from them. Called them this am and they said that IDP was definately the better quality. They are supposed to give me a quote on a McBee and an IDP kit. We shall see ...
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    D4H - 3204DI inframe Rebuild

    Lots of comments, none of which address the actual IPD vs McBee question. Have service records from CAT documenting 25,000 hrs on machines serial and motor serial is original. Thus, if machine has 25,000 hrs, so does the engine. Yes, probably rebuilt several times. Don't need new head. 3204...
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    D4H - 3204DI inframe Rebuild

    Not the question i am asking, but there were no guides, sleeves, seals, etc. The exhaust valve was so sloppy that under load it would twist and hit the piston thereby causing all the blowby. There was enough of a problem for an $800 valve job!
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    D4H - 3204DI inframe Rebuild

    Thanx for all the input, but now down to the wire... The whole problem was the head (#4 piston values) - they were hitting the piston. Anyway with engine apart: Have only owned since 2017 and have only put on 500-600 hours on the farm. Engine obviously was recently completely rebuilt (Engine...
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    D4H - 3204DI inframe Rebuild

    Will need to call IPD tomorrow as they list nothing for the 3204 on their website/store. This dozer has a documented >25,000 hours and that is from CAT. Have seen no physical damage to anything. Having someone come out to look at the pistons, sleeves, etc The rod bearings are all STD. Not sure...
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    D4H - 3204DI inframe Rebuild

    Might not be the appropriate forum, but I don't see one for engines. Engine 3204DI when hot and working, pushes oil out of the dipstick. Not a little, like a gallon per hour! Have motor disassembled. Since the motor is sleeved, must assume it has been rebuilt. Here is the question: I understand...
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    D4H LGP - tranny engages but does not move

    koecon, Thank you so much for the effort you put in getting these schematics. Unfortunately they do not show what I need. I need all the components, the bearings, seals, spacers, etc., within the linkage shown in the image attached. It took about an hour on the phone with CAT, buit I have a...
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    D4H LGP - tranny engages but does not move

    9DB01002
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    D4H LGP - tranny engages but does not move

    SECOND POST: Pressures: P1 (back of transmission, left top port) Low idle: 50 High Idle: 350 Apply foot brake: 350 Rt brake ½: 350 Rt Brake, Full: 350 (drops to 250 for split second as lever moved back to free position) Lt Brake, ½: 350 Lt Brake, Full 350 (drops to 250 for split second as...
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    D4H LGP - tranny engages but does not move

    I am going to separate my posts into 2 (maybe 3 separate ones. So, FIRST POST: Other than screw with linkages, I really have done nothing. Because I felt it was work too hard for too long, I had parked it near the barn with [plans to move it today. This morning, the dozer is working just fine...
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    D4H LGP - tranny engages but does not move

    Koecon, there are no other ports than the 3 shown in the photo below. Is 6V3965 a part number? Not look really appealing to pull these plugs!
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    D4H LGP - tranny engages but does not move

    there are only plugs (look like freezeout plugs) on the front. Parking brake does not go into this box Parking brake linkage is screwed and would need to find parts or modify to get operational (but again, valve is free and unengaged)
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    D4H LGP - tranny engages but does not move

    Dont believe it is the parking brake. As I said, it has always been broken, the valve (outside lever) at casing, moves up and down freely, is in the up (disengage position), does not move further up (even with a crowbar). Is there anyway to test the operation of that box (C)? Plan to take the...
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    D4H LGP - tranny engages but does not move

    UPDATE: YOu guys have been great. I managed to get the dozer back to the barn so I have power tools, powerwashers, welders, etc to do some work. The dozer did not like it too much, particularlky going up hill and I could only really move in 1st gear but made it with out too much strain. May...
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    D4H LGP - tranny engages but does not move

    strange, unless I write something here, the above post of mine does not appear..
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    D4H LGP - tranny engages but does not move

    Changed the transmission filter early on (one of the very first things I did). The filter was clean with no debri or anything else. Have not pulled the suction screen as I believe you have to drain out all the tranny fluid (31 gallons?) to do that. Recall that this recent issue of dozer not...
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    D4H LGP - tranny engages but does not move

    From above, the pump pressure (at filter) is about 75psi at idle. P1 is about 300 psi at idle. Will do more testing tomorrow afternoon. How do I release the brakes is the big question...
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    D4H LGP - tranny engages but does not move

    Correct, only in first gear. Struggles in reverse.
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    D4H LGP - tranny engages but does not move

    Going to run pressure tests tomorrow. But here are some more interesting facts. As I said, the parking brake rod has been broken long ago and the linage is completely frozen. However, the rod that heads down to wherever is free (this I assume is what actually sets the parking brake). I can...
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