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History of the Columbia trailer company

Denis Bourk

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Pitt Meadows
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Welder Fabricator
I did all the welding on this refueler built in 1973 at Columbia Trailers, it was still being used as of 2014 when I took these pictures At Advance tank Centres. My partner Was Peter Kusumniac Spelling is probably wrong. He was the Brains, I did what I was told. I basically taught myself how to be a good Aluminum welder on this thing, at first I used an early pulse arc machine that was a POS because it was bad at filling gaps, eventually went with a one pound Airco spool gun, Unknown to me a welding inspector cut out some discarded welded aluminum pieces and had them tested. all passed. Things I remember about building the tank, the bulk heads were all fabricated and hard to hammer in. Pete wouldn't let me use the 12 lb sledgehammer even when he was tired, I was the welder he was the fitter. We had some disagreement, Pete like to tease, I had a short fuse, so we had a wrestling match inside the tank until we were tired. No one else knew, we still remained friends. I was by myself welding inside this tank when I could hear yelling outside. I poked my head outside the manhole and saw the roof on fire I scrambled out, everyone else was gone I went to the back breeze way, Paint shop had caught on fire ventilation went into the Aluminum shop. Sprinklers were turned off, the flames did minimal damage to our roof but the paint shop was a write-off
 

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Denis Bourk

Well-Known Member
Joined
Nov 13, 2022
Messages
77
Location
Pitt Meadows
Occupation
Welder Fabricator
I did all the welding on this refueler built in 1973 at Columbia Trailers, it was still being used as of 2014 when I took these pictures At Advance tank Centres. My partner Was Peter Kusumniac Spelling is probably wrong. He was the Brains, I did what I was told. I basically taught myself how to be a good Aluminum welder on this thing, at first I used an early pulse arc machine that was a POS because it was bad at filling gaps, eventually went with a one pound Airco spool gun, Unknown to me a welding inspector cut out some discarded welded aluminum pieces and had them tested. all passed. Things I remember about building the tank, the bulk heads were all fabricated and hard to hammer in. Pete wouldn't let me use the 12 lb sledgehammer even when he was tired, I was the welder he was the fitter. We had some disagreement, Pete like to tease, I had a short fuse, so we had a wrestling match inside the tank until we were tired. No one else knew, we still remained friends. I was by myself welding inside this tank when I could hear yelling outside. I poked my head outside the manhole and saw the roof on fire I scrambled out, everyone else was gone I went to the back breeze way, Paint shop had caught on fire ventilation went into the Aluminum shop. Sprinklers were turned off, the flames did minimal damage to our roof but the paint shop was a write-off
 

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Welder Dave

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That does not look like aluminum. 3rd pic. especially looks like steel welds by the ripples in the beads. Nice welding though. Even the colour of the metal doesn't look like aluminum.
 

Welder Dave

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Compare the ripples in the weld to known aluminum Mig welds. It could have been galvalume steel to help prevent rust. Similar to some exhaust pipe. The colour is definitely not aluminum either.
 

Tyler d4c

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Looks like aluminum to me due to the streaking/discoloration the beads look like aluminum that was placed on the cooler side of settings.
 

Denis Bourk

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Pitt Meadows
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Welder Fabricator
In the 70's Columbia trailers would build anything with wheels, I built mostly tanker trailers but also worked on logging trailers when it was slow in the Aluminum shop. I worked on chip boxes, ore carriers, one Cement bulker a refueler and odd ball stuff the owner wanted built
 

Denis Bourk

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Nov 13, 2022
Messages
77
Location
Pitt Meadows
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Welder Fabricator
Compare the ripples in the weld to known aluminum Mig welds. It could have been galvalume steel to help prevent rust. Similar to some exhaust pipe. The colour is definitely not aluminum either.
I can guarantee that tank is all Aluminum, Columbia built one Stainless tank I was not involved in and a few steel tanks I was. You have to remember this tanker has held Jet A since at least 1974, Aluminum gets oxidized even when immersed in fuel.
 

Welder Dave

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The ripples in the bead are more consistant with a slightly too fast travel speed with steel. The welds on the baffle don't look like aluminum welds either. Can't find and have never seen aluminum Mig with similar bead profile. Maybe some clearer pics. would help.
 

Denis Bourk

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Messages
77
Location
Pitt Meadows
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Welder Fabricator
The ripples in the bead are more consistant with a slightly too fast travel speed with steel. The welds on the baffle don't look like aluminum welds either. Can't find and have never seen aluminum Mig with similar bead profile. Maybe some clearer pics. would help.
I took these pics when Advance did a 5yr inspection, so no more pics. I've welded on Aluminum for 50 yrs. After a 1-month upgrade basically taught myself. I never stepped, I did a tight circle technique so to not get leaks, step welds sometime leaked. Almost all petroleum tanks are Aluminum especially refuelers, this was a refueler for 747's. if I remember correctly it held 16,500 gallons 1/2 of what it took to fill a 747
 

Denis Bourk

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Nov 13, 2022
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Location
Pitt Meadows
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Welder Fabricator
Looks like aluminum to me due to the streaking/discoloration the beads look like aluminum that was placed on the cooler side of settings.
the whole tank shell was 1/4 Aluminum. Running gear sills and landing gear sills 5/16". the upper 5th wheel sill 1/2"
 

Denis Bourk

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all Aluminum but not new now and I wasn't at the top of my game yet
Me having coffee in the Columbia Aluminum shop mid 70's Don't remember his name now, I remember him because I took him to the SIR drags with my friends and he got drunk and obnoxious to the couple sitting in front of us in the stands. I gave him ****, and he disappeared until we went home, never asked him again. I'm the guy in frontScan_20210509 (11).jpg
 

Denis Bourk

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Pitt Meadows
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I'm the guy at the back, This pic was taken at Advance in Surrey. at this point I welded very little. I was a trailer mechanic, B-620 inspector did some MVI inspection and was a lead hand for a bit. I did not want to be a lead hand again as I had been one for 15 yrs at Columbia-Remtec but the Boss asked as the only other guy available smoked a lot of weed.
 

Welder Dave

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One shop I worked at the painter had somehow got pinned between the chain link fence and his pick up just before I pulled in to the parking lot. He wasn't hurt and asked if I could back his truck up. I opened the door and almost gagged it stunk so bad of weed. Certainly explained how he somehow managed to get pinned against the fence by his own truck. Easily could have been a lot worse.
Sometimes being a lead hand or even a foreman is a lot worse than just being one of the guys on floor. You get all the flack for everything because you're supposed to get everyone else to to do things right and on time even when there's unrealistic demands from the boss. A lot of guy's don't think the extra bit of money is worth it.
 
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Denis Bourk

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Joined
Nov 13, 2022
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77
Location
Pitt Meadows
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Welder Fabricator
I found my time a Columbia trailers story I wrote a long time ago, some of it repeats what I already wrote but it corrected some of my previous post
My time at Columbia trailers starting 1969.
A welding school chum Danny Sewell tells me Columbia is hiring
Starting wage $2.32 Fred Denisuk hired me because I had told him I had two weeks of aluminum welding in an 11 month course, in reality I didn't remember much and BCVS had crappy Alumium welding machines.
First Forman was Ross Stag a chubby cigar smoker but a nice guy, First person I worked with Cosmo Cattroppa, I was tacking air tank brackets on small chip trailers that were one their side, with him holding the tank, I dragged the gun to weld and Cosmo says to me “ I don’t know anything about welding but I think you should point the gun in the direction of travel” . The first tank I worked on was with Bert Frizzel and another fellow putting a tank together, in those days the over rails were part of the top shell and the tanks were pretty smalI. I remember two men flanging a head by hand but we got a head flanger at some point. The first time I went inside a tank it was a bulker tank that had internal piping that needed victaulic rubbers replaced, they gave me old gum boots to wear. I went inside to see about 6" of bulker fuel still inside the tank, I replaced the rubbers with no respirater. I remember getting sick after welding on a steel painted trailer and Ross sending me home with pay. After about 3 months of working Fred Denisuk asked me if I wanted to upgrade my welding, I agreed but I was going to have to go to school for 8 hours a day for two weeks and work night shift as well, two other fellows were with me, George Swain and Gary Hurlbert who were much older than I. I passed the course and received a shop ticket George got mad at me during the course because I didn’t help him but I was trained during the 11 month course to do my own thing and only ask the welding instructors for help. Someone told me one of the other fellows got a raise who didn't get a ticket so I asked Fred about this. He said I have little experiance but I said I have the welding ticket, He looked at me and agreed so I got a raise to $3.10. this was the only time I have ever had to ask for a raise in my working career. Columbia built an addition to the shop for the White Pass project the new building also had a paint shop on the other side of the south wall. Over 180 containers were to be built, they had a machine that the first container was bolted in to twist sideways up and down to see how long one would last, my job was to weld all the end sections of the containers together before being attached to the main sections. Our tool and die maker made a jig to fit and weld these container ends. Some jerk told me I had to do two of these a shift. I busted my butt but only got 1 -1/2 done After this project was over I worked with Lorne Allen A big 300 lb. guy, he had the shakes when he fitted anything so I always had lots of gaps to fill. I got pretty good at making the gaped welds look good. Lorne had been in WW2 and told me he had been a machine gunner, he had used a thompson machine gun. Times got a bit slow so in the summer of 1971 I was laid off for 5 months and when I was called back I went to the steel shop for 8 months, welding flat deck trailers and some logging trailers, I got to know some of the very skilled journeymen and they gave me some welding pointers something the Aluminum guys never did. I was laid off again for 3 months and when I was hired back I was back in the Aluminum shop. That winter was very cold and the Aluminum shop had no heat, it was freezing in the shop and very hard to work. Don Trice who was a journeyman welder organized a walk out to protest, I was torn whether to walk out or not because I was new but decided to go along, we had a meeting with Fred the next day and he warned everyone if there was another walkout we would all be fired. Don Trice said ” that’s a **** poor attitude” they brought in propane heaters , I always had respect for Don after that. My Aluminum shop Forman was Armando, a good man and I was doing a bit of everthing. Lionel Winerak worked in the Aluminum shop and his brother Terry was a machinist, Columbia had threes lathes then. They eventually both left to start up Alweld in Kamloops, when you see an Alweld truck tank sometimes it’s hard to tell the difference from a Columbia. Eventually I was teamed up with Peter Kazubniak who was a master tank builder and taught me a lot about tank building, We built the only cement bulker Columbia ever built, In 1973 we built a refueler that’s still around today. we were inside this refueler when Pete irritated me so we had a wrestling match inside this tank until we were tired, nothing was said to anyone we remained friends.
 
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Denis Bourk

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Pitt Meadows
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Welder Fabricator
We built Columbia’s first B-trains designed by Sam Fujimura, Art Copes was the head Engineer. I was welding inside that refueler when I heard a lot of shouting and when I poked my head out of the manhole I could see the shop roof was on fire, I scrambled out of the Tank and headed for the north exit, no one else was around. I went to the south end of the shop to see the paint shop on fire and a logging truck with its tires on fire, Columbia had a sprinkler system but somebody had turned it off for maintenance. Once it was turned on the fire was quickly put out. Welding on the Refueler made be a better welder and I was trusted to weld on anything after that. unknown to me, George Sullivan a journeyman and who was also the welding inspector took samples of my butt welds from cut off sections of the Refueler and had them checked, all were 100%, back then only qualified ticked welder could weld the shells and any tanks built for Shell Oil then had to be x-rayed. I was working on a truck tank that was complete and had installed two cabinets on either side, the Tank was upside down so had to be turned right side up, we did this by using the crane with lifting straps, George was helping me, he set the straps and I ran the crane, George set the straps wrong and I didn’t notice or check as he was a Journeyman and I thought he knew what he was doing, when I lifted the tank it swung wildly and hit the another tank beside it, the truck tank had a big dent between the voids, George took a couple of aspirins and went home leaving me to face the music. I didn’t say anything but if I had been fired I would have said what had happened. We pulled out the dent and put bondo on the tank then painted it, the tank was shipped out to a customer but never made it, it was not secured properly and fell of the truck totaling the tank, it was jinxed. I was made a Journeyman in 1974 thanks to Pete’s training, to be a Journeyman then you had to be an expert in one field and know 90% of the jobs in the plant, I could weld shells and heads, in time I could use the head making machine and the head flanger, I could build manifolds from scratch, skin hot oil tankers. Pipe and weld the schedule 5 aluminum pipe and stl pipe, welding that thin pipe with the mig gun was not easy Columbia had no tig welding machines then, it took you longer to test the pipe for leaks that to fit and weld the pipe. There were no turners then so the upper 5th, landing gear and running gear Sill all had to be fit and welded with the tank upside down. All holes were cut on the shell with a air sabre saw, hole saws or in the case of manholes a skill saw. We had an hydraulic punch to punch 4" holes in the baffles and flange the manholes in baffles. In 1970 the first time I used it I screwed up, I didn't check to see if the punch was screwed on the ram tight tight, I bent the punch on the ram threads, Pete told me he will take the blame as I might of been fired. In the early days all the heads and stiffners were only tacked in the welded shell before any welding was done on the heads. The thought was in those days that the tank might twist if you welding one head at a time, Pete didn’t like this as it meant he had to find something else to do while I was welding inside for a few hours. one day after we stuffed a head and fit the stiffeners Pete says to me “weld it up” , After I welded everything Pete checked the tank closely “no twist” he says so we installed another head and stiffners and I welded them ,no twist, Pete went to Armando and told him so after that we welded the heads right after installation, this made it easier for the welders as we didn’t have to weld in a confined space for so long, only holes were the manholes, drain holes were cut after, so it was smoky inside even with the air sucker working nobody was issued or wore respirators. Another Pete innovation was the prints called for baffles to be installed opposite the front for no apparent reason, Pete thought they should all face flange to the rear if possible, this made it faster to install the heads and baffles, Engineering agreed and after that most heads and baffles flanges faced the rear. When I was teamed up with Pete he wanted to be the best, there were other welders and fitter teams at Columbia and when Pete thought they were getting close to our production we would pick up the pace, so I learned to be a fast welder. His work ethic rubbed off on me, without Pete I don’t know how good a worker I would have been, Columbia was my first full time job. The Van Raden Brothers had bought Columbia trailers in the Early 70’s after selling their interest in Peerless. The steel shop built some very interesting trailers because of them, One was a huge turbine hauler built for the Russian company who built the turbine meant for the BC Mica dam, we had an embarrassing situation after the trailer was built when the trailer was on a private road way up north and broke, it had to be shipped back for repair, turned out there was no welding procedures for the welders to use they just welded as they saw fit, large gaps were filled with round bar and welded over. This made me mad as hell because a fellow I ran into knew about the fiasco and laughed about it. I told him I never worked on it.
 
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