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Lessons learned

old-iron-habit

Senior Member
Joined
Nov 22, 2012
Messages
4,236
Location
Moose Lake, MN
Occupation
Retired Cons't. Supt./Hospitals
Got a new boat a few years ago, took it for its maiden voyage and forgot to put the drain plug in, took on enough water before I realized it we were close to sinking. The moral to this story -before boat comes off trailer be sure plug is in properly!

There was a video of a boat coming in to the landing a few years ago still attached to the trailer. You didn't do bad in comparison.
 

kb9tci

Senior Member
Joined
Nov 30, 2013
Messages
356
Location
Illinois
If you leave the job site with a feeling that something isn't right, plan on coming back.

Sent from my DROID RAZR using Tapatalk
 

Mobiltech

Senior Member
Joined
Jan 14, 2014
Messages
2,052
Location
Sask.
Occupation
Self employed Heavy duty mechanic
If you have a transmission out for any reason replace the engines rear crankshaft seal.

I've seen too many guys complain about having to pull the trans again a year later because the seal started leaking. Their response is " well it wasn't leaking when I had the trans out".
 

nicky 68a

Senior Member
Joined
Apr 14, 2013
Messages
1,660
Location
england
I allways leave the oil dipsticks on the drivers seat when changing oils.When your phone rings all the time it's easy to get distracted.
Don't eat yellow snow.
 

HDMRice

Well-Known Member
Joined
Feb 12, 2011
Messages
68
Location
Northern Alberta, Canada
Occupation
Heavy Equipment Tech
For me, its always use the battery disconnect, or isolating power. I was working on the fuel system of an old, and oily engine. While I was removing a bolt, my hand slipped and my tool ended up shorting the power wire on the starter. Sparks lit the side of the engine on fire! It was quick extinguished, and no damage resulted, but that was pure luck. I did that while I was an apprentice, and I'm sure to lock out machines now.
 

kshansen

Senior Member
Joined
Mar 11, 2012
Messages
11,415
Location
Central New York, USA
Occupation
Retired Mechanic in Stone Quarry
How about when trouble shooting a problem find out what was done last. Many times the last thing worked on can cause the problem.

Another when faced with the problem of fixing something you can not be 100% sure what is causing the problem Start with the easy ones and the cheapist ones. That way you don't waste time or money on the big things only to find the problem was some thing simple and cheap. Plus if you replace a $50 part and it does not solve the problem boss will not get as upset as when you replace the $500. part and it still won't work.

One more. When looking at oil leaking off a machine always look up! Oil like **** usally flows down hill.
 

RZucker

Senior Member
Joined
Jul 7, 2013
Messages
4,077
Location
Wherever I end up
Occupation
Mechanic/welder
How about when trouble shooting a problem find out what was done last. Many times the last thing worked on can cause the problem.

Another when faced with the problem of fixing something you can not be 100% sure what is causing the problem Start with the easy ones and the cheapist ones. That way you don't waste time or money on the big things only to find the problem was some thing simple and cheap. Plus if you replace a $50 part and it does not solve the problem boss will not get as upset as when you replace the $500. part and it still won't work.

One more. When looking at oil leaking off a machine always look up! Oil like **** usally flows down hill.
Big 10-4 there. first thing i usually ask the customer is what did you/ your guys do before you called me? 9 times out of 10... You guys know the rest of the story.
 

1466IH

Senior Member
Joined
Feb 4, 2014
Messages
813
Location
prairie du rocher, il
Ive got another one. Saw a guy do it the other day. He had the seat and both left and right consoles apart on a pc300 trying to diagnose some electrical gremlins when he decided to try and start the machine. He didn't realize that something was sitting on one of the joysticks and the stick went right through the ceiling in his shop before the engine stopped. Luckily he wasn't under any rafters. He climbed out and the only thing he said was " I guess I'm putting my exhaust fan here" lol lesson learned was to make sure when you start a machine you aren't pushing any extra levers or switches

Sent from my KFTHWI using Tapatalk
 

1466IH

Senior Member
Joined
Feb 4, 2014
Messages
813
Location
prairie du rocher, il
Lol been there too only mine hit my lip and just out of instinct I licked it with the slag still stuck to my lip

Sent from my SAMSUNG-SGH-I317 using Tapatalk
 

caterpillarmech

Senior Member
Joined
Nov 7, 2011
Messages
533
Location
Florence Texas
Occupation
Field Service Supervisor
#1That is the reason I wear ear plugs when welding. Nothing like the sizzle of ear wax when a piece of splatter gets you.
#2 Make sure you are trouble shooting a real problem. Kept looking and 120h warning lights from the ground only to find it was the park brake light still on not the electrical warning!
#3 KISS Keep it simple stupid. Don't over complicate problems. Keeping a level head goes a lot further than panicked troubleshooting.
#4 Have fun. Look at jobs like a challenge. I enjoy my jobs and customers everyday. Don't hate your job. If you do, maybe it is time to do something else.
 

Moonlite

Senior Member
Joined
Nov 11, 2013
Messages
519
Location
Texas
Learned today. Don't let customer use your cash account with a company even though he is paying with credit card. Parts guy was busy so he sent parts out ups then ran card at end of the day. Card was no good. Parts I my name do I had to pony up &400.
 

kshansen

Senior Member
Joined
Mar 11, 2012
Messages
11,415
Location
Central New York, USA
Occupation
Retired Mechanic in Stone Quarry
Don't trust operator and service manuals to tell you "The whole Story" Had a 988H that the indicator on dash lit up saying the trans filter was plugged. Chased that problem for months as it would come and go on it's own schedule, maybe days between events. As a shot in the dark and very low cost I installed ground to the terminal of the monitor panel that is connected to the wire that goes to the filter plugged switch. This eliminated any possible problem in the wire from the switch. Still got the intermittent plugged filter indication :Banghead While talking to dealer tech service person he decided that the monitor panel/ECM was the likely cause and would need to be replaced. Checked price and availability, close to $1,000:eek: He had said that getting access to our company ET computer would probably only tell me what I already knew, plugged filter indication and dates it happened. Well as luck would have it I was able to get the ET computer that we have to share between other locations, that's another story:pointhead. Loader came in for some service work and I had a few free minutes so just for kicks I hooked it up to see what if anything it would show. To my surprise it showed ZERO, NONE, ZIP records of plugged filter:confused: But then I notice that it was showing over heating events that seemed to coincide with the "plugged filter" problem:confused: Well to make this long story a little shorter, seems the manuals totally failed mention that a temperature switch on the transmission also controls this indicator that is mislabeled "plugged filter".:Banghead Once this fact was learned a little search in wiring diagram pointed the offending temperature switch. New switch installed and four years later it's working just fine!
 

fixou812

Senior Member
Joined
Dec 17, 2013
Messages
677
Location
Buffalo NY
Occupation
Millwright Equipment Mechanic Welder
Long story short Very large Volvo in a granite quarry.
Year before operators claim to owner "transmission locking up"
In it goes to the dealer to take a look at the transmission "changed some parts".
Next season year same problem.
Turns out it was the parking brake and a burnt out idiot light.
I had no electrical tools but a test lite.
Opened electrical panel behind seat it had about 24 square relays
one was pretty warm changed that one.
wonder how many thousands were spent before that
not to mention production loss trucking etc
 

JD955SC

Senior Member
Joined
Mar 13, 2011
Messages
1,536
Location
The South
Got a new boat a few years ago, took it for its maiden voyage and forgot to put the drain plug in, took on enough water before I realized it we were close to sinking. The moral to this story -before boat comes off trailer be sure plug is in properly!

Heh I got involved in one of those instances several years ago when I was a kid. Neighbor up at the family lakeplace forgot to put the plug in his boat.

I told him several times while he was drinking beer with my dad...told him it was sitting lower in the water and taking water. He kept blowing me off "It's rainwater kid"

Finally about the fifth time I bugged him he said "Dammit I'll come take a look".

Sure enough by the time he got there to take a look it was truly half-way sunk...full of water.

We grabbed a spare plug and he put it in and then we helped him bail it out...

Good times!

There was a video of a boat coming in to the landing a few years ago still attached to the trailer. You didn't do bad in comparison.

If you're bored, go to a public boat landing on a Saturday. It's always extremely entertaining...and if you're lucky, someone will launch their tow vehicle instead of just the boat. Somebody launched a company truck at one of our boat landings a few years ago...a company truck they weren't supposed to be using for personal use...bet that was a fun conversation with the boss.
 
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Moonlite

Senior Member
Joined
Nov 11, 2013
Messages
519
Location
Texas
I didnt do this one but customer did. Put battery charger on 80 amp engine start to jump off john deere 3038e tractor. New fuel shutoff solenoid and instrument cluster and battery it is fixed
 

Moonlite

Senior Member
Joined
Nov 11, 2013
Messages
519
Location
Texas
If you take one small posted dated check the customer will want to give you one the next time for a bigger amount tell you that it will be good in 3 wks.
 

57knox

New Member
Joined
Aug 14, 2015
Messages
4
Location
California
there are so many here are my top 3

1-always make sure hydraulic pressure is relieved before removing 4 inch hose

2- Do not stand in front of said hose

3-Dish washing soap really works great as body wash.
 
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