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What is the most dependable truck engine of all time?

cfherrman

Senior Member
Joined
Jun 3, 2022
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1,967
Location
Hays, Kansas
I was told that some medium size marine engines can spend a bit of time idling. Read a test paper on one that spent some time producing (from memory) 7 hp per cylinder for over some time over 24 hours maybe it was longer, it showed no ill effects. I think it was a 13,000 hp engine. Evidently for naval operations the engines can spend days at very low power levels. I'm probably the only one but I have never seen a problem with idling for long periods. When a person is running more than one piece of heavy equipment there is always one that gets some long idle time.
Polluting ? Diesel engines use way more air than fuel when idling. What makes them suffer is eliminating the air / oxygen, as in EGR. That is way more worse than idling.

I bet it takes more than 7 HP a cylinder to turn a 13k HP engine so that might be a net hp figure
 

kshansen

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Mar 11, 2012
Messages
11,270
Location
Central New York, USA
Occupation
Retired Mechanic in Stone Quarry
We see it bad on gensets. Even though they run 1800 RPM constantly. Most have very light load. Oily black goop can ooze from the tiny leaks in the exhaust manifold if left too long.

So you go in with a load bank every once in a while and burn them out. This takes a couple hours. Sometimes you get flecked with hot carbon specks as this goes on.

I have seen engines that always smoked blue, turn completely clean after a good load banking.
Wish we could have convinced people that was the problem with a little 3-53 Detroit they wanted to use just to power the block heaters of a 3412 Cat genset over the weekend in cold weather.

No one seemed to understand that the problem wasn't in the 3-53.

They even tried going with the smallest injectors they could find thinking that the originals were "over fueling" the engine. Not understanding that the governor controlled the amount of fuel based on the RPM of the engine, if RPMs dropped the governor increased the fuel injected and visa-versa.

Had an almost identical problem with another Detroit, this one a 6V-53 in a crane carrier chassis of a drill rig. That drill rig only moved around the quarry from one bore hole to the next so it never really had to work at all. Low speeds in low gear most of the time. Heck a 3-53 would have been underworked moving that rig!
 

Birken Vogt

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Nov 30, 2003
Messages
5,367
Location
Grass Valley, Ca
I worked on a 60 kw John Deere unit the other day. From the late 1990s so it is old school fuel system. That makes it worse, common rail does better with light load I think. Anyway they had installed 30 kw of electric heaters in the radiator air duct out the building. When lightly loaded, it kicks in some extra load. For some unknown reason they had disabled 2 of 3.
 

92U 3406

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Joined
Jan 3, 2017
Messages
3,293
Location
Western Canuckistan
Occupation
Wrench Bender
A load bank is, in simple terms, a giant battery tester. Just wheel it over, connect it to the genset and apply however many kilowatts of load you desire.

Load banked many generators. They'd often come off rent being run at 50% or less load. Bigger is better, right?

I've had them shoot fire two feet out the stack, even had a couple catch fire inside the engine compartment due to raw fuel having leaked out the exhaust joints. Even had one so badly wet stacked that the engine would literally not even turn over because the muffler was completely plugged up inside.
 

Birken Vogt

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Nov 30, 2003
Messages
5,367
Location
Grass Valley, Ca
Out of curiosity what turns the load banks on on a system that uses them for a load. I'm assuming a computer system of some flavor?
This was from the 1990s so a bunch of relays in a cabinet, looked like a custom job. They had a current sensor on one leg going to the actual load, I assume if the real load gets over a certain point it will turn off the load bank. Also a delay for engine warmup. Otherwise it seems to be on at all times but I did not stand there and watch if it switches or not.
 

kshansen

Senior Member
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Mar 11, 2012
Messages
11,270
Location
Central New York, USA
Occupation
Retired Mechanic in Stone Quarry
The load banks I was around were basically just large electric resistance heaters connected in a way that by flipping various switches you could adjust the load on the generator along with fans to keep the resistance coils/heaters from getting too hot.
 

Truck Shop

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Dec 7, 2015
Messages
17,340
Location
WWW.
Any of the 2 stroke Detroits are a fav around this forum. Those truck techs love them.
Lets see it was 1979 IIRC. I was almost to Corning Ca. and could see the black smoke whirling thick
straight up from my fuel stop at the old Dudley & Petty truck stop. Fire trucks spraying it trying to
put it out, {early 70's 352 Pete with a Green Stinker. Seems the 40MT stuck and motored , overheating
the cables, which intern caught the nasty oily mess on fire. Apparently the inside of rails along
with most else was covered in caked up engine oil. Burnt that puppy to a frazzle it did along with
the front half of refer and load.:D
*
It wasn't uncommon to see a sign in the fuel islands stating-{If your driving a Detroit powered truck
please park in the graveled area}.
 
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Keith Merrell

Well-Known Member
Joined
Mar 29, 2020
Messages
237
Location
Cottonwood, AZ
I had a 1986 Freightliner FLC with a Cat 3406B engine with 13 speed trans. I now "upgraded" to a 2003 Freightliner Classic with the 12.7 Series 60 Detroit with 10 speed. I liked the way the old cat made power better, but considering its a smaller engine it really gives the old cat a run for its money. Both great engines. Sadly, some of the mechanical engines are a disadvantage if you have to hire someone to make repairs to it as they wont know where to plug in their computer! Hard to beat the big Cats for power but get ready to pay upfront and when you buys parts. All applications are different, thats like saying "What is the best gun to buy?"
 

OzDozer

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Joined
Jan 18, 2007
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2,207
Location
Perth, Western Australia.
Occupation
Semi-Retired ..
Not surprisingly, we see a LOT of burnt modern trucks today (no particular makes) - but all the fires seem to start from shorts in those massive harnesses carrying huge amounts of wiring to and from the electronics.
Plus, nearly every time some gorilla with a wrench works on them, they rarely clamp the harness back into the position it originally was, nor do they make sure ALL the original harness clamps are in place.

Then you get the problem a friend had with his 5 tonne late-model Hino. The truck engine just stopped whilst driving along the freeway. Luckily, he was close to an exit ramp, so he coasted over to the ramp and parked up and called for a tow.

The truck was in the Hino dealership for THREE days, before they found a major wire to the engine ECU was broken - INSIDE the huge harness that ran underneath the radiator!

Friend remarked the harness had never been hit, removed, or damaged in any way - it could only have been a manufacturing fault in the wire, that saw the wire separate, via a small amount of movement over time. Truck is about 5-6 years old.
The wire that broke was in the centre of a big bunch of about 30 wires.
 

chidog

Senior Member
Joined
Jun 21, 2021
Messages
871
Location
kent, wa
Not surprisingly, we see a LOT of burnt modern trucks today (no particular makes) - but all the fires seem to start from shorts in those massive harnesses carrying huge amounts of wiring to and from the electronics.
Plus, nearly every time some gorilla with a wrench works on them, they rarely clamp the harness back into the position it originally was, nor do they make sure ALL the original harness clamps are in place.

Then you get the problem a friend had with his 5 tonne late-model Hino. The truck engine just stopped whilst driving along the freeway. Luckily, he was close to an exit ramp, so he coasted over to the ramp and parked up and called for a tow.

The truck was in the Hino dealership for THREE days, before they found a major wire to the engine ECU was broken - INSIDE the huge harness that ran underneath the radiator!

Friend remarked the harness had never been hit, removed, or damaged in any way - it could only have been a manufacturing fault in the wire, that saw the wire separate, via a small amount of movement over time. Truck is about 5-6 years old.
The wire that broke was in the centre of a big bunch of about 30 wires.
And reason number one that this electronic crap has no place in a modern fire truck engine.
Fires ? What about DPF fires?
 

Birken Vogt

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Nov 30, 2003
Messages
5,367
Location
Grass Valley, Ca
Most fire trucks had green or silver screamers way into the 1990s.

I didn't like them even back in the day but it was what everybody was used to.

But even in the early 90s they were DDEC full electronic by then. They even had torque rise!

Fire truck manufacturers and fire truck buyers do not care about all this stuff we talk about on here. They don't buy special programmed engines. They buy the cheapest engine that will give them the horsepower number that they want. DPF problems is something for later down the road. By that time the manufacturer and the buyer have handed it off to the station crews and the mechanics. Not their problem any more.
 

Truck Shop

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Dec 7, 2015
Messages
17,340
Location
WWW.
Yep-people out for a walk pass by a burned house and don't even notice it. But they see
large puddles of oil in the street and think must have been a fire around there, why yes
there was a fire Marge look at that house and there was a fire truck parked right here.
 

Birken Vogt

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Nov 30, 2003
Messages
5,367
Location
Grass Valley, Ca
I'm pretty sure fire trucks are the only way international stays in business
That has been my thought also, that and school buses and other government agencies where the buyer has no concept of the ongoing cost of maintenance when you buy something from a company that has completely lost their way.

Are they still using internal corporate engines now or did they just throw in the towel and switch to Cummins? Can't remember.
 
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