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  1. captain charlie

    '93 hitachi EX50 URG

    Hi ptsm629 First off welcome to Heavy Equipment. You will find it very informative and useful not only with your troubles, you can share with others your experiences. So what happened with your original hydro and swing unit? These parts are not easy to find at times. and I would hang on to...
  2. captain charlie

    Manaul for Hitaxhi EX 50-URG

    I have parts, service/operators manuals and the Isuzu engine service manual for the 2 or 3 AB1 engine.
  3. captain charlie

    unusual excavator

    Three whisky and two beer. Come here baby daddy loves you.
  4. captain charlie

    1994 Hitachi Ex60Urg help

    I buy from Wajax industries and they are pretty good at cross matching parts for these gray machines. I have a operator/service manuals for the ex50urg and ex60urg. I also have the parts manual for the ex50urg and a service manual for the 2 and 3 cylinder Isuzu engines. All on disk if anybody is...
  5. captain charlie

    Hitachi EX75UR

    Might be something under the operator seat.
  6. captain charlie

    hitachi 12v Wire Schematics

    Looking for a wiring schematic for a Hitachi EX50 URG 12 volt system. (1990s could be 94 or 96) or any other Hitachi 12 volt schematic. I know for these gray market machines it next impossible to locate, but any 12v schematic would be appreciated. Thanks in advance.
  7. captain charlie

    EX 50 URG won't start

    I started to check the wires for power and noticed two out of three small green wires coming from one of the leads off the key switch have melted the vinyl jackets around them and are bare in some places. Lucky I noticed and turn the night switch off. Anybody have a Hitachi EX50URG or 1990s...
  8. captain charlie

    EX 50 URG won't start

    Yeah I thought at first it may have been the key switch. It has always been a little slack. I would turn it and it wouldn't catch, so I would have to turn it back to off position and try again. It would catch and start on the second or third time. its always been hard to get it to make contact...
  9. captain charlie

    EX 50 URG won't start

    That's right Iantraxco. I put the old Battery Relay back on with the jumper wire crossing the two large terminals. It started up no problem. No battery light on the panel. Everything works fine, when I took the jumper wire off and tried to re-start the engine it just clicked. I have cleaned all...
  10. captain charlie

    EX 50 URG won't start

    I found a small Relay which Hitachi calls it a Safety Relay behind the battery tucked down under the rad just in front of the engine. This is the unit that is doing all the clicking. I thought it was the solenoid on the starter until I tested for power and discovered it was dead. I managed to...
  11. captain charlie

    EX 50 URG won't start

    I put all the leads back where they were originally and added a ground wire to the other small terminal and still clicks when I turn the key to the start position. I noticed I don't have any spot lights on when I turn on the light switch.
  12. captain charlie

    EX 50 URG won't start

    Ok I think I got that, reading it a second time around. Put the two wires back on the large terminals, leave the wire that came off the single lead of the old battery relay on one of the small terminal and ground the other small terminal to machine frame. Thanks Lantraxco, I'll give it a try...
  13. captain charlie

    EX 50 URG won't start

    Ok, so the new battery relay was a bit different, it had two smaller terminals on the other side compared to the old one which only had one terminal. Not to hard to figure out, I took the lead off the starter side (in the picture above) and put it on one of the smaller terminals, left the one on...
  14. captain charlie

    EX 50 URG won't start

    Thanks Nige and Lantraxco I started to clean the terminals from the battey to the Battery Relay and discovered the problem was with the Battery Relay. I put a jumper across the terminals and the spot lamps came on. So i bumped the starter key and the engine turned over. Tension on the...
  15. captain charlie

    EX 50 URG won't start

    I thought the battery was done, the red light was very dim as I was working when i noticed it. I sat there pulling and pushing the throttle trying to make it go out, the red light flashed bright a few times but never went out. The light was very dim not bright at all as I was trying to make it...
  16. captain charlie

    hitachi urg 50 leaking hydro oil

    Finally got the rotary joint and the swing gear in, all oiled up and re-greased good to go. Only thing I cant seem to locate is the torque specifications on the 8 (22mm) bolts at the base of the swing gear. The bolts are Hitachi 'M' series. I torqued them to 80 lbs. and I not sure how much more...
  17. captain charlie

    hitachi urg 50 leaking hydro oil

    Pulled the rotary joint and took it over to Flemings in Aldergrove, Jodi put it on the bench and opened it up, o-ring on the top was worn and dried out. Used a small pick to pull it out and kept breaking into 1 inch pieces. Got the money out of that one. He says the body was a little scared from...
  18. captain charlie

    hitachi urg 50 leaking hydro oil

    Swing motor looks good. I checked the oil in the base and its black and at the high mark. After I pulled it I found grease still on top of the gear. The ring gear housing is still full of hydro oil. Wouldn't the oil leak down through the shaft and fill into the base oil. Anyways, I'm looking at...
  19. captain charlie

    hitachi urg 50 leaking hydro oil

    Just going to check on that now.
  20. captain charlie

    hitachi urg 50 leaking hydro oil

    Not sure where the oil its coming from, but its leaking out from the top of the swing housing. Started out just a little last week and had to keep topping the tank up. Today I put in 3/4 of a bucket of oil to top it off and turn the machine on. I stood there watching the oil in the sight glass...
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