Its about the safety more so than the problem of getting bolts undone, while my job is to run the workshop, it is also to train the local staff, and we are improving safety. It took me months but I now have the guys wearing glasses grinding and drilling without me needing to remind them!! We now have a safety officer, fill in incident reports etc.
So we had an injury from a lad standing on a pipe on a bar to undo truck wheel nuts, he slipped off. So I introduced the 1" electric impact gun and 1" breaker bar with a length of pipe that would undo most any bolt without needing to stand on it. Then a lad hurt himself, and he is a qualified tradesperson, from using the length of pipe with a ****** bent 3/4 sliding bar, instead of the 1" breaker bar, it twisted out of his hand and dislocated his thumb, so not good.
So i had said I was going to purchase a torque multiplier but as they can wind up and let go that is not suitable, as these guys will make it happen!!, A big air impact gun will work but is heavy and need a 100cfm compressor.
So option left (as far as I can see) are swench type tool or Niges ray gun.
I can see swench type tools are still a lever so if you need to use an extension and have a worn bolt head then slipping off is still possible.
Can I ask Nige what your ray gun is like to use, is it hard to hold when under load etc, is it childproof to use.
Remember these guys do not train easily, they do not listen or dont process the information I give them.
I really need to find the best option available that has the least chance of someone being able to injure themselves. I had a toolbox meeting one morning, I spent 20minutes on two subjects in particular, one was to use the tyre cage pumping up splits rims, that afternoon 2 staff were pumping a tyre outside the cage, another 20minute talk that morning was on not being near, under etc a machine that was running, that afternoon, a supervisor was refitting the blade to a dozer, he was operating the machine with 3 staff in between the machine and the blade to line it up.
So it is a struggle, I have tried the common sense approach an now need to submit the most foolproof option to undo bolts, then its up to my managers to decide.
So while i would be happy using